Controlled High-Temperature Treatment After Crushing
The High Temperature Carcass Rendering System is used for the sealed processing of crushed animal carcasses, animal tissue, and slaughter by-products. Before entering the system, the raw material must be reduced to the specified size and then transferred into the enclosed processing vessel.
Heat is delivered indirectly through the vessel jacket. The material is continuously mixed while it is heated, sterilized, and rendered.
Because the raw material does not contact the flame directly, the process depends on controlled heat transfer, mixing, particle size, and holding time rather than direct burning. This makes the system suitable for projects that require clear control of treatment consistency, heat distribution, and vessel sealing.
Temperature, Holding Time, And Particle Size
The rendering temperature is not lower than 180°C, and the high-temperature holding time is about 2.5 hours. The recommended crushed material size is no more than 5 cm × 5 cm × 5 cm, with a maximum reference particle volume of 125 cm³.
Pre-controlling the material size helps reduce slow heating in large pieces of bone or tissue. It also allows material in different parts of the vessel to receive more consistent treatment during the specified period.
The jacket transfers heat into the vessel, while the screw mixing structure keeps the material moving. This helps reduce sticking, agglomeration, and uneven local heating.
The High Temperature Carcass Rendering System can process animal carcasses, culled livestock and poultry, slaughter by-products, and other animal-origin materials requiring high-temperature rendering.
Equipment Matching And Manufacturing Control
Treatment results depend on more than the temperature setting. Front-end crushing, even feeding, vessel sealing, mixing condition, and holding time all affect the process.
Zhejiang Shengsheng Environmental Protection Technology Co., Ltd. can provide supporting crushing, conveying, rendering and drying, oil separation, waste gas treatment, and wastewater treatment equipment according to the required processing route.
The factory uses automatic laser cutting, shearing, plate rolling, bending, laser welding, and pressure testing equipment. These machines support the production and inspection of processing vessels, jackets, support structures, and connection parts.
Manufacturing checks focus on welding quality, vessel sealing, mixer operation, and temperature-control-related components.
Custom Engineering And Delivery Support
The system can be customized according to daily capacity, animal raw material, energy conditions, and plant layout. Buyers may also provide technical drawings or a prototype for production discussion.
The minimum order quantity is one complete set, and the typical production period is about three months. Progress photos or videos can be provided during production.
Before packing, the factory checks the model, structure, moving parts, and supporting accessories. A 100% inspection is completed, and third-party inspection is accepted.
Export packing may include rust prevention, moisture protection, and structural fixing according to equipment size, weight, and transport route.
Installation, commissioning, operator training, and technical support are available after delivery. The equipment includes a two-year free warranty.
Product Specifications
|
Parameter |
Specification |
|
Rendering Temperature |
Not lower than 180°C |
|
High-Temperature Holding Time |
About 2.5 hours |
|
Recommended Crushed Size |
No more than 5 cm × 5 cm × 5 cm |
|
Maximum Reference Particle Volume |
125 cm³ |
|
Operating Method |
Enclosed rendering with continuous mixing |
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